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Principal: Alfa-Sys AG • Switzerland

Alfa-Sys Optical Tool Presetters & Metrology

Swiss precision non-contact optical tool measuring systems. Alfa-Set 33 and 35 Swift with incident LED lighting and CMOS image processing, Twincam geometry analytics, drawbar pull force dynamometers (Alfa-Test), and assembly benches (Alfa-Clamp).

Measuring Envelope: Ø 400 x L 600 mm Sub-Pixel Edge Detection: < 0.001 mm Software: Twincam Image Processing Spindle Force Gauge: Alfa-Test 0-100 kN
Alfa-Sys Tool Presetter
Technical Specifications

Alfa-Sys Metrology & Presetting Suite

Review measuring envelopes, camera optics, concentricity testers, drawbar gauges, and spindle cleaners.

Model / System Measuring Envelope Camera Optics Scale Resolution Spindle Clamping Software Interface Action
Alfa-Set 33 / 35 Swift Ø 400 x L 600 mm CMOS with Incident LED 0.001 mm (1 µm) SK / BT 40-50 / HSK Twincam Touchscreen
Alfa-Set 44 / 46 / 49 & 64 / 66 / 69 Ø 600 x L 800 mm Dual CMOS Telecentric 0.0005 mm (0.5 µm) Power Vacuum Clamping Motorized CNC Autofocus
Alfa-Set 23 / 25 Compact Ø 300 x L 400 mm Optical CMOS / Screen 0.001 mm (1 µm) ISO 40/50 Mechanical Digital Counter Display
Alfa-Set Twincam Software Live Image Analysis Sub-Pixel Edge Algorithm 0.0001 mm Internal All Standard Tapers DXF CAD Live Overlay
Alfa-Test Concentricity Tester Grinded Measuring Platform Dial Gauge / Digital Probe 0.001 mm Runout Check SK / BT / HSK Taper Sleeves Precision Roller Bearing
Alfa-Height Tool Height Stand Tool Setting & Height Base External Height Gauge Base Depends on Gauge Interchangeable Sleeves Height Gauge Mount
Alfa-Clamp Assembly Fixture 4 x 90° Indexing Bench Mechanical / Pneumatic Torque up to 500 Nm Interchangeable Sleeves Benchtop / Cart Mount
Alfa-Cleaner Spindle Wipers Tapers: SK/BT 30-50, HSK Plastic Core + Cotton Pads Zero Micro-Scratch Hand / Spindle Wiper Spindle Cleanliness
Advanced Vision Metrology

Alfa-Set Twincam Inspection Capabilities

Twincam digital image processing brings microscopic cutting-edge analysis directly to the shop floor with incident LED lighting, CAD DXF comparison, and sub-pixel edge detection.

Spiral Pitch and Angle
Spiral Pitch and Helix Angle

Accurate determination of helix pitch, flute angle, and lead on end mills and reamers to verify geometry conformity.

Chamfer Width
Chamfer Width with Perpendicular Function

Measures cutting edge bevels, chamfer widths, and perpendicular land lines automatically with sub-pixel edge detection.

Spacings and Step Offsets
Spacings & Step Lengths

Multi-step drill and form tool distance verification; measures axial steps, land lengths, and distance between cutting levels.

Clearance Angle
Clearance Angle Analysis

Evaluates primary and secondary clearance angles on cutting blades to detect premature tool wear or incorrect regrinding.

Frontal Radius
Frontal Radius & Angle Measurement

Corner radius, ball-nose curvature, and transitional blend angles inspected with automatic best-fit circle algorithms.

DXF Drawing Overlay DXF CAD Comparison
DXF CAD Drawing Overlay

Import target CAD profile DXF drawings directly over live camera image for 1:1 nominal vs actual form tool comparison.

Hardware & Equipment Portfolio

Complete Presetting & Tool Room Systems

From entry-level compact stands to motorized CNC optical presetters, concentricity testers, and taper cleaners.

Alfa-Set 33/35 Swift
Alfa-Set 33 / 35 Swift

Now equipped with incident LED light for direct cutting edge visual inspection and chip flaw identification.

Alfa-Set 44/64
Alfa-Set 44 / 46 / 49 & 64 / 66 / 69

Heavy-duty granite column presetters with motorized CNC axis, telecentric optics, and direct DNC postprocessors.

Alfa-Set 23/25
Alfa-Set 23 / 25 Compact

Shop-floor robust compact presetter with precision needle-bearing spindle, ideal for cell-side quick tool setting.

Concentricity Tester
Concentricity Tester

Grinded measuring platform for rotary cutting tools (face mills, end mills, drills, twin roughing heads) to eliminate runout errors.

Alfa-Height
Alfa-Height Tool Base

Dedicated setting and height testing base for rotary cutting tools, precision ground for dial gauge and height indicator use.

Alfa-Clamp Assembly
Alfa-Clamp Assembly Device

4 x 90° indexing tool assembly station with universal taper adapters for safe, high-torque collet and retention knob tightening.

Alfa-Cleaner
Alfa-Cleaner Spindle Wipers

Protects machine spindle tapers and toolholder shanks, eliminating chips, dust, and micro-scratches to preserve interface runout.

Alfa-Test Stand
Alfa-Test Bench Setup

Modular tool room testing station with interchangeable adapter sleeves for SK, BT, HSK, PSC, and Morse tapers.

Video Demonstrations

Alfa-Sys Systems in Operation

Watch demonstrations of tool assembly clamping, presetting workflows, and spindle taper cleaning.

Alfa-Clamp: Tool Assembly Device

4x90° indexing clamp for ergonomic and safe toolholder assembly.

Alfa-Set 23 / 44 / 64: Tool Presetter

Optical presetting workflow, edge focus, and digital counter integration.

Alfa-Cleaner: Spindle Taper Cleaning

Quick and debris-free cleaning of machine spindles and tool shanks.

Alfa-Sys Technical Catalogues & Leaflets (PDF)

Download official Swiss leaflets covering all presetting models, software, fixtures, and accessories.